MOHAMMAD AMANATULLAH BHUYAN AMAN

Bra Molding Manager

Experienced Bra Molding Manager with 16+ years of expertise in fabric molding, Seamless Bra Molding, foam molding, lamination, skilled in molding specifications, fabric molding machine parameter setting, 2nd cut pattern correction, and ensuring buyer-standard quality. Strong team leader with proven success improving production efficiency, reducing defects, wastage, and maintaining strict compliance and audit standards.

Chittagong, Bangladesh
0+
Years experience
0
Languages
0
Skills
Work Experience
Manager – Bra Molding
Four H GroupChittagong
Aug 2025 — Present
  • Oversee 30 fabric molding machines with bullet and teardrop molds across two shifts, ensuring uninterrupted production
  • Diagnose machine-specific technical and quality issues, conduct root-cause analysis, and implement corrective actions to minimize downtime
  • Lead bra molding operations for 20+ styles monthly, ensuring accurate depth, diameter, bullet and tear drop specifications
  • Execute monthly style and machine-wise molding plans for on-time delivery to cutting, sewing, and development teams
  • Manage development and bulk for high-precision molding samples for brands like H&M, PVH, C&A, OVS, Hanes, LIDL, TEDDY, LINDEX
  • Collaborate with fabric mills R&D for moldable fabric accuracy
  • Develop Standard Minute Value (SMV) for fabric molding operations to benchmark productivity
  • Prepare SMV calculations for 2nd cut fabric molding processes using Band Knife and hand scissors
  • Conduct method study and motion analysis to optimize molding and cutting workflow
  • Analyze operation breakdowns for molded cup cutting stages
  • Coordinate with cutting, molding, IE, and production teams to align SMV with actual production
  • Support costing and capacity planning with reliable SMV data
  • Handle fabric behavior issues like moiré effect, shade variation, distortion during molding and cutting
  • Select plastic hats for foam or plastic cups and guide pattern tech for 2nd cut pattern
  • Optimize machine temperature parameters to reduce scorching and mold deformation
  • Coordinate with pattern master to finalize 2nd-cut patterns, improving fit approval
  • Oversee lamination processes, reducing bonding defects and ensuring adhesion quality
  • Maintain full compliance with buyer technical audits, passing multiple inspections without major findings
  • Proactively diagnose machine-specific technical and quality issues , conduct root-cause analysis, and implement swift corrective actions to minimize downtime and enhance overall efficiency.
  • Executed monthly style wise and machine wise molding plans ensuring on-time delivery for cutting, sewing, and development teams.
  • Work with fabric mills R&D team in development stage for moldable fabric accuracy.
  • Prepared SMV calculations for 2nd cut fabric molding processes using Band Knife Cutting Machine and hand scissor cutting.
  • Conducted method study and motion analysis to optimize molding and cutting workflow.
  • Analyzed operation breakdowns for molded cup cutting, including loading, positioning, cutting, checking, and handling time.
  • Coordinated with cutting, molding, IE, and production teams to ensure SMV alignment with actual production
  • Supported costing and capacity planning by providing reliable SMV data for molded products.
  • Experienced in handling fabric behavior issues (moiré effect, shade variation, distortion) during molding and post-molding cutting stages.
  • Foam cup or Plastic cup/shots wise select plastic hats from plastic hats gallery and send to pattern tech to make 2nd cut pattern.
  • Selected plastic hats and guided development ensuring consistent height, depth, 2 nd cut pattern and curvature.
  • Optimized machine temperature parameters based on fabric behavior, reducing scorching and mold deformation.
  • Strengthened coordination with pattern master to finalize and 2nd-cut patterns, improving fit approval results.
  • Oversaw lamination processes (fabric–foam, fix-net), reducing bonding defects and ensuring stable adhesion quality.
  • Maintained full compliance with buyer technical audits, passing multiple inspections without major findings.
Molding Specialist (Sr. Executive)
MAS Direct Brand Buying & Development CenterDhaka
2023 — Aug 2025
  • Select plastic hats for foam or plastic cups and send to pattern tech for 2nd cut pattern
  • Manage development for high-precision molding samples for brands like Target Australia, Calvin Klein, La Senza, Bestseller, Dunnes
  • Provide technical support to 3rd-party factories, resolving molding rejects and improving quality
  • Conduct fabric QC for stretch, density, and recovery, ensuring material stability throughout molding
  • Foam cup or Plastic cup/shots wise select plastic hats from plastic hats gallery and send to pattern tech to make 2nd cut pattern.
Manager – Bra Molding
Chorka Textiles Ltd. (PRAN–RFL Group)
2019 — 2023
  • Oversee 15 fabric molding machines with bullet and teardrop molds across two shifts, ensuring uninterrupted production
  • Diagnose machine-specific technical and quality issues, conduct root-cause analysis, and implement corrective actions to minimize downtime
  • Execute weekly molding plans for on-time delivery to cutting, sewing, and development teams
  • Lead bra molding operations for 20+ styles monthly, ensuring accurate depth, diameter, bullet and tear drop specifications
  • Collaborate with fabric mills R&D for moldable fabric accuracy
  • Select plastic hats for foam or plastic cups and guide pattern tech for 2nd cut pattern
  • Prepare comprehensive molding spec sheets and collaborate with bullet and tear drop mold fabric suppliers to maintain 100% accuracy
  • Guide development ensuring consistent height, depth, 2nd cut pattern and curvature
  • Implement stepwise lamination process control improving bonding rate and reducing shrinkage
  • Coordinate with cutting department to ensure accurate line-wise input and reduce mismatch
  • Reduce fabric wastage through improved marker efficiency and accurate cut panel inspections
Deputy Manager – Bra Molding
Chorka Textiles Ltd. (PRAN–RFL Group)
2016 — 2019
  • Execute weekly molding plans for on-time delivery to cutting, sewing, and development teams
  • Lead bra molding operations for 20+ styles monthly, ensuring accurate depth, diameter, bullet and tear drop specifications
  • Collaborate with fabric mills R&D for moldable fabric accuracy
  • Select plastic hats for foam or plastic cups and send to pattern tech for 2nd cut pattern
  • Prepare comprehensive molding spec sheets and collaborate with bullet and tear drop mold fabric suppliers to maintain 100% accuracy
  • Implement stepwise lamination process control improving bonding rate and reducing shrinkage
  • Coordinate with cutting department to ensure accurate line-wise input and reduce mismatch
  • Reduce fabric wastage through improved marker efficiency and accurate cut panel inspections
In-Charge – Bra Molding
Four H Apparels Ltd. (Four H Group)Chittagong
2014 — 2016
  • Manage molding workflow including mold setting, temperature calibration, and machine operation
  • Resolve daily molding defects improving output quality and ensuring stable production flow
  • Support development team by providing precise molding parameters for new style launches
  • Managed molding workflow including mold setting, temperature calibration, and machine operation.
  • Resolved daily molding defects improving output quality and ensuring stable production flow.
  • Supported development team by providing precise molding parameters for new style launches.
Supervisor – Bra Molding
Belamy Textile Ltd. (Four H Group)Chittagong
2011 — 2014
  • Manage molding workflow including mold setting, temperature calibration, and machine operation
  • Resolve daily molding defects improving output quality and ensuring stable production flow
  • Support development team by providing precise molding parameters for new style launches
  • Managed molding workflow including mold setting, temperature calibration, and machine operation.
  • Resolved daily molding defects improving output quality and ensuring stable production flow.
  • Supported development team by providing precise molding parameters for new style launches.
Quality Inspector – Bra Molding
Clifton Group Company Ltd.Chittagong
Jan 2010 — Dec 2010
  • Inspect molded cups for uniformity and monitor machine temperature accuracy
  • Report defects and ensure corrective actions for consistent molding output
  • Inspected molded cups for uniformity and monitored machine temperature accuracy.
  • Reported defects and ensured corrective actions for consistent molding output.
Skills
Bra MoldingFabric MoldingFoam MoldingLaminationTechnical SupportProduction EfficiencyQuality ControlSMV CalculationRoot Cause AnalysisTeam LeadershipProcess OptimizationFabric Behavior ManagementMicrosoft OfficeOutlookGoogle DocsPattern MakingLinkedInFacebook
Education
Master of Business Administration, Finance
University of Science & Technology, Chittagong (USTC)
3.03/4.00
Bachelor of Business Studies
Govt. City University College, Chattogram
2nd Class
Higher Secondary Certificate, Business Studies
Uttar Kattali Alhaj Mostafa Hakim Degree College, Chattogram
2.50/4.00
Secondary School Certificate, Business Studies
Bangladesh Railway Govt. High School, Chattogram
First Division
MBA, Finance
University of Science & Technology, Chittagong (USTC)
3.03/4.00
Certifications
Six Sigma Exam Level-1
Languages
Bengali
Native
English
Good command of spoken
Trainings
Successfully Passing the Six Sigma Exam Level-1 with Certificate.
Training on problem solving in workplace (Better Work).
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